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A
Air filter/ filter minder, 33
Air in fuel, 79
Air management system features, 31 flow, 31-32
AP (Accelerator Pedal), 50

B
BP (Barometric Pressure), 51
Barrel, 44
Bed plate, 22
Bridges, 72

C
Charge air cooler, 33
CKP (Crankshaft Position), 52
CMP (Camshaft Position), 53
Component Locations, 9 - 13
Coolant recovery bottle, 20
Cooling system Features, 17
Flow, 17 - 19
Crankcase pressure test, 82
Crankcase ventilation, 74
Crankshaft
Heat treatment discoloration, 15
Primary flange, 78
Rear seal dust cover, 78
Cylinder balance test, 81
Cylinder head, 14

D

Diagnostic Codes Pages 94, 95, 96
DTC Pages 94, 95, 96

E
ECT (Engine Coolant Temperature), 54

EGR
Cooler, 37
Installation, 74 Removal, 74
Flow, 37
Throttle, 38
Valve, 37-38
Removal, 73 VP (Valve Position), 55
Electrical Components, 49, 65
Emission label, 8
Engine mounted fuel filter, 30
Engine serial number, 8
EOP (Engine Oil Pressure, 56
EOT (Engine Oil Temperature, 57
EP (Exhaust Pressure), 58

F
Features, 6
FICM (Fuel Injection Control Module), 65
Forward, 1
Front cover, 24
Dowel locations, 76
Installation, 77
Removal, 76
Fuel filter replacement, 69
Fuel injector, 43 Coil,47
End of main injection, 47
Features, 43
Fill cycle, 45
Main injection, 46
O-rings, 43
Spool valve. 43
Fuel pressure regulator, 30
Fuel supply system Features, 27 Flow, 27-28

G
Generation II fuel management system advantages, 39
diagram, 39
major components, 39

Glow plug, 67
buss bar, 67
Removal,77
sleeve, 20, 67
Removal, 73 System, 66
Diagnostics, 68 CM (Control Module), 66

H
HFCM (Horizontal Fuel Conditioning Module), 29
High boost, 79
High EP, 79
High pressure oil rail, 42
High pressure oil system flow, 40-41
High pressure pump, 42 cover, 42
removal, 76
Horsepower & Torque, 6

I
IAT1 (Intake Air Temperature 1 ), 59
IAT2 (Intake Air Temperature 2), 60
ICP (Injection Control Pressure), 42, 61 low,80l
Injection nozzle, 44
Buzz, 82
I/0 test, 80
Installation, 71
O-ring replacement, 70- 71
Removal,69-70
Sleeve, 19

Installation, 73 Removal, 73 Page_073.html
Intake manifold, 38, 75
Intensifier Piston, 44
IPR (Injection Pressure Regulator), 42, 64 Valve removal, 75

L
Lubrication system Features, 21 flow, 21-22

M
MAF (Mass Air Flow), 62
MAP (Manifold Absolute Pressure), 63

O
Oil
aeration, 23
Test, 81
Carryover, 74
cooler, 24
housing, 24
Filter, 25
Base, 24-25 Replacement, 69
Pan, 22
Pressure Regulator, 23 pump, 23
Removal, 77 Reservoir, 25-26
Screen, 25

Overview, 6

P
PCM (Powertrain Control Module), 66
Pick-up tube, 23
Plunger, 44

R
Rear Geartrain, 14
Relative compression test, 81
Rocker Arms, 72
Rocker carrier, 14 Removal, 72
Rocker fulcrums, 72

S
Sensors overview, 49
Single mass flywheel, 15
Specifications, 7
Stages of injection, 45

T
Table of contents, 3
Turbocharger
Oil drain tube, 26 Removal, 75
Oil supply, 26 Removal, 74

V
VGT (Variable Geometry Turbocharger) Compressor, 34 Page_034.html
Control valve, 35 Flow, 35 Features, 34 Turbine, 34
Vanes closed, 36 Vanes open, 34
Vanes partially closed, 36
VGTCV (Variable Geometry Turbocharger Control Valve), 35, 65

W
Water pump, 19

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